Pallet racking system

Pallet racking is a modular steel storage system that holds palletised goods on multiple levels, making full use of a warehouse’s height rather than just its floor area. VVN’s HX pallet racking system is GS-certified by TÜV Rheinland and built to EN 15512, the European structural design standard for static steel pallet racking. It is compatible with EPAL-EUR, FINPAL and industrial pallets, and can increase usable storage capacity by up to 200%.

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What is a pallet racking system and how does it work?

A pallet racking system is a vertical steel structure designed to store goods on pallets across multiple height levels. The VVN HX system is built from two uprights (profile, foot plate, bolts and nuts) joined by horizontal and diagonal bracing to form a rigid frame. Load beams are then fitted into the frame at the required heights, and pallets are placed directly onto the beams.

Uprights are made from perforated, open steel profiles measuring 82×70, 102×70 or 122×70 mm, with two rows of mounting holes spaced every 50 mm – allowing beam height to be adjusted freely to suit different pallet or box sizes. Two bracing types are available: S (horizontal bracing, standard loads) and ZZS (horizontal plus diagonal bracing, higher loads and roughly 35% greater resistance to forklift impact damage at the base of the upright). All components are joined with bolts and clamps only, so the system can be reconfigured, extended, or fully reused at any point.

Key benefits

  • Up to 200% more storage capacity – using vertical height (4–6 m) lets you store roughly three times more stock in the same floor area.
  • 30–40% lower storage costs – no need to lease additional warehouse space.
  • TÜV Rheinland GS certification – independently tested and confirmed by a German institute to meet strict safety standards.
  • Built to EN 15512 – the European structural design standard for static steel pallet racking.
  • Fully modular construction – bolted and clamped connections mean the system can be extended or reconfigured as your business grows.

HX WAREHOUSE RACKS SYSTEM

Pallet racks (HX series) are the basic equipment of these warehouses, in which goods are stored on pallets. The dimensions of the shelves are adapted to EPAL-EUR (1200 x 800 mm) pallets, finnish/FIN (1200 x 1000 mm) and industrial pallets (1200 x 1200 mm).

The idea of a rack system consists in offering a possibility to arrange rack alleys comprising one, two and multiple segments, with a possibility to provide various storage levels in each one of them.

All elements are assembled with the use of bolt and clamp connections only, which makes it possible to reuse all components in the future.

The configuration of warehouse racks – pillar and beam pitch, storage heights, location of rack alleys and other crucial dimension – is determined based on the Customer’s individual needs, taking account of permissible structural load and coditions safeguarding their stability.

The HX warehouse shelving system is designed and manufactured in accordance with international construc-tion standards. The shelves have a GS safety certificate, issued by the German institute TUV Rheinland. This certificate is a confir-mation that the shelves have been evaluated and tested for quality and safety according to strict German and European regulations.

Certifications and standards explained

Pallet Racking GS Certificates

The GS mark (German Geprüfte Sicherheit, ‘tested safety’) means an independent German institute, TÜV Rheinland, has physically load-tested the structure rather than simply reviewing paperwork. EN 15512 is the European standard that specifically governs the structural design of static steel pallet racking – distinct from general metalworking standards – and is what procurement and health & safety teams typically look for when qualifying a supplier. Together, GS certification and EN 15512 compliance give buyers independently verified proof that the racking has been both calculated and physically tested.

TECHNICAL SPECIFICATION

Basic components:

1 – pillar (profile, foot, screws with nuts);
2 – horizontal bracing;
3 – diagonal bracing; 
4 – screw, nut, spacer sleeve (elements 1-4 form the frame (stand) of a rack); 
5 – cross beam;
6 – cross beam- safeguard.

Additional components: 

7 – corner rack guard;
8 – front rack guard;
12 – fender beam.

Accessories:

9, 10 – separators;
11 – crossbeam.

The HX system provides for a truss structure composed of two pillars joined by bracings. Pillars are made of perforated, steel open profiles with external dimensions of 82 × 70, 102 × 70 and 122 × 70 mm. The pillars include two rows of assembly openings positioned vertically every 50 mm.

HX 82 PILLAR PROFILE

HX 102 PILLAR PROFILE

HX 122 PILLAR PROFILE

The foot, which forms the frame’s basis, provides appropriate distribution of load to the floor and anchorage of the rack to the ground.
Bracings serve the purpose of joining two pillars into a frame. When it comes to a mounting method, we can distinguish two types of bracings:
• horizontal, mounted perpendicularly to pillars
• diagonal, mounted between two consecutive horizontal bracings.

The HX system provides for mounting of frames with two bracing systems, labelled as “S” and “ZZS”. The “ZZS” system allows distributing slightly greater loads than the “S” system.
The “ZZS” system considerably enhances resistance of the lower part of the pillar to destruction as a result of being hit by a forklift.

HX FRAME WITH A “ZZS” BRACING SYSTEM

HX FRAME WITH A “S” BRACING SYSTEM

INTEGRATION OF STORE AND WAREHOUSE RACKS

A series of HX racks, mainly used for fitting high storage warehouses, can also be used to arrange sales areas. Application of relevant series of types of frames and traverses allows building structures that constitute a functional reflection of racks used by DIY (do-it-yourself) concepts or DIY discount stores. Application of a group of accessories perfectly meets expectations concerning exposure and sales in the abovementioned facilities.

SINGLE INTEGRATION

FRAME WITH AREDUCE DEPTH 82 (S) LOWER TRAVERSE

HX 82 (S)

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
810 780 max. 670 4000
830 800 max. 670 4000
910 880 max. 570+210 4000
1050 1020 max. 670+210 4000
1130 1100 max. 670+210 4000

HX 102 (ZZS)

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
810 780 max. 670 4000
830 800 max. 670 4000
910 880 max. 570+210 4000
1050 1020 max. 670+210 4000
1130 1100 max. 670+210 4000

DOUBLE INTEGRATION

TWO FRAMES

FRAME 82 (S) DOUBLE INTEGRATION 2 FRAMES

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
510 480 max. 370 4400
4600
610 580 max. 470 4400
4600
710 680 max. 570 4400
4600
810 780 max. 670 4400
4600
910 880 max. 770 4400
4600

FRAME 102 (ZZS) DOUBLE INTEGRATION 2 FRAMES

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
510 480 max. 370 4400
610 580 max. 470 4400
710 680 max. 570 4400
810 780 max. 670 4400
910 880 max. 770 4400

TWO-SIDED INTEGRATION

TWO-SIDED INTEGRATION – GONDOLA IN ONE FRAME

HX 82

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
930 900 2 x 370 4000
930 900 2 x 370 4200
1130 1100 2 x 470 4000
1130 1100 2 x 470 4200
1330 1300 2 x 570 4000
1330 1300 2 x 570 4200

HX 102 (S)

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
930 900 2 x 370 4200
930 900 2 x 370 4800
1130 1100 2 x 470 4000
1130 1100 2 x 470 4200
1330 1300 2 x 570 4000

 HX 102 (ZZS)

Commercial depth Gh Depth Gz [mm] Integration Gh shelf Height H [mm]
930 900 2 x 370 4600
930 900 2 x 370 5000
1130 1100 2 x 470 4600
1130 1100 2 x 470 4800
1330 1300 2 x 570 4600
1330 1300 2 x 570 4800

Why choose VVN?

International brands active in the region typically rely on outsourced local installation teams, while many local suppliers lack independent third-party certification. VVN combines both: a GS-certified, EN 15512-compliant structure, backed by our own installation teams operating across seven Baltic and Nordic countries.

Feature

VVN

Local suppliers

International brands

EN 15512 compliance

✓ Yes

Partial

?

TÜV Rheinland GS certificate

✓ Yes

✗ No

✓ Yes

In-house installation team

✓ Yes

✓ Yes

✗ No (outsourced)

48-hour response guarantee

✓ Yes

Sometimes

✗ No

Free warehouse audit

✓ Yes (EUR 500 value)

✗ No

✗ No

Installs across 7 countries

✓ Yes

✗ Usually one country

Partial

Regional track record

85+ projects

Varies

Limited

OUR PROJECTS

PALLET RACKS - DELIVERY AND ASSEMBLY FOR THE 1A.LV ONLINE STORE
PALLET RACKS - DELIVERY AND ASSEMBLY FOR THE 1A.LV ONLINE STORE
"KESKO SENUKAI LATVIA", DELIVERY AND ASSEMBLY OF PALLET SHELVES
"KESKO SENUKAI LATVIA", DELIVERY AND ASSEMBLY OF PALLET SHELVES
"EUGESTA EESTI" WAREHOUSE IN ESTONIA
"EUGESTA EESTI" WAREHOUSE IN ESTONIA
DELIVERY AND INSTALLATION OF STORAGE SHELVES FOR THE COMPANY HOKEJA PASAULE
DELIVERY AND INSTALLATION OF STORAGE SHELVES FOR THE COMPANY HOKEJA PASAULE
INTEGRATED STORE SHELF SYSTEM FOR THE COMPANY "VĪTOLI AMI"
INTEGRATED STORE SHELF SYSTEM FOR THE COMPANY "VĪTOLI AMI"
VVN Equipped the New Abrands Store in Imanta
VVN Equipped the New Abrands Store in Imanta
WAREHOUSE OF COMPANY "DHL LOGISTICS LATVIA"
WAREHOUSE OF COMPANY "DHL LOGISTICS LATVIA"
"PRINTFUL LATVIA" WAREHOUSE ARRANGEMENT
"PRINTFUL LATVIA" WAREHOUSE ARRANGEMENT

Buying process, step by step

  1. Enquiry and free consultation – response within 48 hours.
  2. Free on-site warehouse audit and technical survey (value: EUR 500) – assesses load, stock turnover and available height.
  3. Individual rack layout and quote, based on pallet type, load and aisle width.
  4. Manufacturing and delivery – 4–6 weeks if components need to be produced; immediate if in stock.
  5. Installation by VVN’s own team, with full documentation and certification handed over at commissioning.

Frequently asked question (FAQ)

What is pallet racking and why do I need it?

Pallet racking is a modular steel shelving system that stores goods on standard pallets across multiple levels, making better use of vertical space and typically cutting warehouse storage costs by 25–40%.

How do I choose the right pallet racking system?

The right choice depends on three factors: load per pallet, stock turnover speed, and available room height. High-turnover stock with direct access to every pallet is usually best served by standard pallet racking; low-turnover, high-density needs may suit mobile pallet racking instead. A free VVN audit identifies the optimal configuration for your warehouse.

Does VVN's racking meet EU safety standards?

Yes. The HX series is built to EN 15512 and carries a TÜV Rheinland GS safety certificate. We also carry out a free safety inspection for every project.

What load capacity can HX pallet racks handle?

HX 82 (S): up to 1,000 kg per level.

HX 102 (ZZS): up to 1,500 kg per level.

HX 122 (ZZS): up to 2,000 kg per level.

Can the racking be expanded later as my business grows?

Yes. The HX system is fully modular - you can add sections, increase height, or reconfigure beam layouts without taking the rest of the system out of service. Extensions must use profiles from the same manufacturer and series to keep the certification valid.

Do you deliver and install across the Baltics and Nordics?

Yes. VVN operates in Latvia, Lithuania, Estonia, Finland, Sweden, Norway and Denmark, with 85+ installations in Latvia, 30+ in Estonia and 10+ in Denmark since 2015.

Do you offer a free warehouse audit?

Yes, for every customer - a EUR 500-value assessment covering capacity potential, safety, and the optimal racking configuration for your space.

Conclusion

VVN’s HX pallet racking system combines TÜV Rheinland GS certification, full EN 15512 compliance, and a track record of 85+ completed installations in Latvia alone, with further projects across Estonia, Lithuania, Finland, Sweden, Denmark and Norway. Its modular design adapts as your storage needs change, and a free warehouse audit (EUR 500 value) gives you a clear picture of the right configuration before you commit.

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